Our variable weather rundown into Winter continues. Some days are calm, sunny with a maximum temp anywhere between 12° and 17°C while other days are best forgotten.
It’s good to have a project to do during the forgettable days. A good blow with rain in it tends to be difficult as the weather then comes into the shed via the door. Shutting it keeps things dry but it’s very dark inside – so Ernie helps by holding up the lights.
What with trailer building and poor weather days there hasn’t been much riding recently. I have taken a couple of laps around Longford on the Brompton and a couple of trips further afield on the trike but nothing of any distance.
It is noticeable that some paddocks are populated by Ewes who’ve recently given birth. A frosty morning, a new lamb, a tired Mum, how do they survive? Most of them do. Talking to a local farmer I found out that lambing is staggered over most of the year for a couple of reasons. The first is to allow a consistent number of animals available for processing into meat across the months – this spreads out the farm income. We had worked that out but thought this was the main reason but it isn’t. The main factor is the availability of shearers. Having sheep at different stages of fleece development throughout the year helps with timing a manageable shearing schedule. Never thought of that.
Now, as well as Mummy sheep we are seeing calves too. Why is this so? The shearing schedule can’t come into play here. More questions to be asked.
I am an idiot !!
I commented in the last blog that the replacement saw in the saw bench is too small so I had packed up the table to allow docking.
Reader Patrick commented that the table is adjustable. I was sure it wasn’t and had more than a little correspondence with him. Eventually I did the sensible and checked the bench and, blow me down, it’s adjustable!! (Note to self : Always remember Tony – WAEFRYFM. What’s that? – see my last episode.)

I can’t explain why but I was absolutely sure this 35 year old table was not adjustable. I am old enough to know there are no absolutes.
Thanks Patrick – table raised – all good.
The Bicycle Camper Project
It’s coming along. I want to add “nicely” but to say that feels like it would hex the project.

plus working as a support for one of the moveable light strips.
What have I got done?

I couldn’t get a larger sheet into the car and the smaller size just squeezed into the hatch. It wasn’t quite long enough so two sheets were needed and there is a bit left over; not enough for a second trailer thank goodness. It felt like things were getting somewhere when the wheels went on.

The next step is to build the framework for level 1 (of 3). Again I had to work with the lengths of wood that would fit in the car. I can get in 1.8 metre lengths and they will do the job.
Back home the saw bench sprung into action and I ripped the 42mm width lengths of Radiate Pine down to the sizes required for the build. The plans use Imperial measurements and, as a modern country, we use metric. Working with both systems means care has to be taken to make sure I’m getting the pieces measured correctly. (Remember the metric/imperial stuff up with an early Mars Rover?). The main thing to watch is the actual width of the construction as the hood must come down within the wheel span without hitting the spokes and there’s not a lot of spare room. I’d hate to build the two levels only to find the “hood” doesn’t fit.

In addition to the saw bench and scroll saw, drill and Dremel I have been using a variety of hand tools that haven’t seen much use for a while. The folding ruler I bought in the London in the early 1970s and is, of course, feet and inches. Wood chisels and mallet were bought about the same time while the bench dog is on loan from Colin.

It was also a delight to be able to pull out the Stanley plane and make some shavings. A very satisfying thing to do. Unfortunately I had to stop once the wood was the right size – didn’t want to though as it was great fun and produced lighting tinder for the Firebox stove. It’s like wood turning when the wood peels away in continuous shavings – hard to stop!
The trailer designer, Robert, is a devotee of gluing the frame together with hot glue before screwing it. I bought a lightweight 25 watt glue gun a number of years ago and it was so weak the glue had cooled and dried before you got to actually bring the two parts together. Last year, when building the first trailer, I bought a 200 watt gun which heats up more glue to a higher temperature. It is much more successful at the gluing. It seems to weld the plastic too.
I decided to follow Robert’s lead and glue then screw the frame together. As you glue the pieces are held square against a square – and the system works !!
I cut then glued up the front, back, right side and left side of level 1. After gluing I checked for the squareness of each unit by measuring across the diagonal. Each time is was within a millimetre – can’t believe it!! I tend to make parallelograms usually.
A couple of small slip ups. One was an odd measurement in the plans that I didn’t notice and one was my ripping of the wood. Both fixable. I also found that hot glue applied to the fingers is bloody hot! Don’t do it.

The wood frame is ready for fixing to the base, then for the first pieces of coreflute to be added. After clamping it all up I looked at it and thought “the entry looks a bit tight, can I actually get in it?”. If I can’t then there is no use continuing.
The answer is “Yes I can. Just!!”. I have long legs and the hip, knee, ankle assembly isn’t that flexible these days. However, by sitting as far inside as possible and grabbing one leg then the other, I can get inside.
I had better do some stretching exercises to make sure I can still get in next summer!

’til next time ………………………..
Looking good so far! And only three weeks until the shortest day? That’s coming around quickly. I may need to start planning a “shortest day ride” or something.
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Thanks Tempo. A shortest day ride – that’s got me thinking! I schedule 3 monthly tasks for the equinoxes and the Solstices (clean water filter, worm dog etc). A ride at these times is a good idea. Thanks.
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It’s very good that you have the metal adjuster knobs, on the Triton, as the black plastic ones are prone to breaking 🙂
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That’s good to know. I recalled having the special spanner to fit the knobs. Found it in my socket set box so all good.
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Great Progress there Captain, You will not need to use screws or nails if using M3 Sicka flex toglue the Corplast It is a variation of the same stuff they use to build Incat catamarans. It will tear the timber apart before it lets go of the Coroplast.
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Thank Mag1. I’m screwing the corplast on (the Levels 1 and 2 sides anyway). Why? So I can repair things easier should that become necessary. The joints will be duct taped. This is how Robert has worked and he found it “easy” to repair / improve his camper a few times!
The roof/hood will be a different thing though and I will be getting me some M3 Sikaflex for that job – for sure.
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Hi Tony, looking good, Mr Mitchell would be proud of you!!
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Thanks Ben. I was trying to remember Mr Mitchell’s name just a few days ago. I recalled how he taught us to walk holding a wood chisel. Carefully!!
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G’day from the Goldie, Tony. Really enjoying reading about this exercise you’ve undertaken. Typical fine workmanship we see. A little disappointed, however, that as persons of the older persuasion we didn’t get to see your ‘try for size’ action in real time, since your description most ably described our antics getting into the car to go to Over Eighties School. OBnTN.
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Thanks OBnTN. I’m saving that delight to show the viewers until I have Level 2 attached. Then I should be able to crack my head satisfactorily on the top plate. Don’t want to do that at the moment as I’ve just had a bit of degraded skin removed from the top of said head. Glad to hear you are going to school still.
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Wow – it’s really coming along! Looking great! I love the time lapse video. You would definitely get along well with my dad. He has a collection of wood planes. He’s mostly been making furniture with live edges the past coupla years. Glad Ernie can ‘help out’ off the bike, too 🙂
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Yep – Ernie keeps a watchful eye over things! I think all will go well until I get to level 3 – the lifting hood. Given the materials available here in Tas I will have to modify things a bit. Then it could get a bit tricky. Still, nothing ventured, nothing gained!
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